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EVER WANTED ONE
OF THESE?


YOUR OPPORTUNITY HAS ARRIVED!
FOR
SALE:
COMPLETE
ALFA CALLAWAY CUSTOM FABRICATED BITURBO KIT!
(WHAT'S
INCLUDED?)
PRACTICALLY
EVERYTHING!
HERE'S
WHAT YOU GET -
1.
Both IHI Turbos NEWLY REBUILT, upgraded
and refinished
2.
Brand New custom fabricated Callaway Intercooler
(in red in picture)
3.
All intake pipes also refinished with
ceramic based coating
4.
Callaway OEM Turbo Headers
5.
Callaway OEM Turbo escape pipes "Downpipes"
6.
BRAND NEW and RARE OEM Callaway Microfueler
computer and harness (in box)
7.
Callaway OEM Turbo Boost Gauge RARE and OEM Callaway VDO
temp gauge!
8.
OEM Callaway Turbo Shop Manual
9.
OEM Callaway self adhesive Badging
(silver) so everyone will know what you're driving (RARE...!)
10.
BONUS! BRAND NEW, Alfa
Romeo Brake Caliper stickers (pair) to paint and dress up
your front brake calipers to really complete the look of your new
Callaway GTV6
NOT
INCLUDED BUT NEEDED
1.
Extra fuel injector
2.
Extra silicon hosing
3.
Throttlebodies & cables
NOT
PICTURED but included--
1.
FREE TECHNICAL ADVICE FOR YOUR INSTALL, I currently own a Callaway
2.
NEW Cone K&N Air filter
3.
FREE SHIPPING TO ANY LOCATION
AROUND SAN FRANCISCO, LOS ANGELES, SACRAMENTO, RENO NEVADA, LAS
VEGAS, SAN DIEGO CALL FOR OTHER POSSIBLE LOCATIONS
MORE
QUESTIONS? SEE FAQs BELOW---
Here
are the requisite pictures:




CALLAWAY
ADHESIVE CAR BADGING!

CALLAWAY
SHOP MANUAL!

HERE'S
WHAT IT'LL LOOK LIKE AFTER YOUR INSTALL!

Included are
a pair of custom Alfa Romeo Brake Caliper decals!

FAQs
1. Will I
have absolutely everything to install this kit?
A: Although
I have gone through many years of painstaking trouble to locate,
source and acquire all the parts necessary to successfully install
Callaway's ubiquitous kit, the fact is that Murphy's Law will always
rear his ugly head and cause the need to be realistic. During an
install of this kind many little things come up that need addressing,
but ALL GREAT CARS, come about because of GREAT EFFORT! Read more
about my
Callaway here!
2. Will you
help me with any questions I may have during my installation...
A: Oh yeah!
It will be a personal joy to me to assist in the effort to put another
one of these RARE and potent dragons back on the road. If I don't
happen to have the answer, you can rest assured I'll get the resources
you need FREE! I would also love to write an article about your
installation and publish it for ALL ALFISTI to see! Your car will
be famous!
3. What cars
will this fit?
A: This NOS/OEM
Alfa Callaway kit will fit any and all 12
valve V6 Alfas: GTV6s, Milanos (2.5 & 3 liter), Alfa
Sixes, etc....
4. How long
will it take to install?
A: Well, presuming
you're like me and only have weekends available, but you TOTALLY
possess sharp mechanical skills, I'd guess that a good 2 months
worth of weekends should get you a successful install and the RIDE
OF YOUR LIFE! Remember since
you will be able to utilize my personal input and of course the
included Callaway Shop Manual, your learning curve and possible
extra costs will be greatly reduced !!
5.
How much horsepower will I end up with?
A: According
to Stan Fischer, Reeves Callaway and my famous engineering buddy
that actually restored my "Fire Breathing Dragon" a 2.5
liter can easily be "juiced" up to 300 BHP without any
problems! If you have a 3 liter, they all say 375 BHP is easily
obtained! Obviously, at anything over 300 BHP brake and suspension
upgrades will be definitely needed. Otherwise all three of these
experts indicate that the Alfa Romeo chassis is totally up to the
task of possessing horsepower north of 300 BHP.
6. Can I still
get this Callaway biturbo kit from Callaway or Alfa Romeo?
A: No. Part
of the value and mystique of this wonderful engineering feat, is
that it was a very rare occurence in Alfa lore. Neither Callaway
Cars or Alfa Romeo offer any replacement components for this historical
car. It's rarity is part of what makes this biturbo kit so HIGHLY
DESIREABLE. Thus, you'll appreciate the fair price that I am asking
for this package.
7. How did
you get the kit?
A: When I
first purchased my Callaway, I was fortunate enough to also get
extra NOS replacement Callaway parts from the previous owner as
part of my car's purchase. Then later, as many of you who have read
my car's restoration article know (read article here)
I had the very unfortunate experience of having the original contract
restorer of my car, LOSE HIS MIND, and decide he would try to STEAL
my entire turbo kit for his Milano.... My Callaway was OFFICIALLY
stolen for a period of over 2 months! During that time, my desire
to finally drive my dream car was so great, that I put out an SOS
to various Ferrari car brokers that had very unique connections,
and to make a long story short they managed to locate an ENTIRE
Callaway kit from various locationsthroughout North America. I paid
well over $10,000 for everything offerred in this sale (including
broker commissions).
8. OK... SO
HOW MUCH?
A: BEST OFFER
$6750 or OVER, drives a Callaway
Alfa Twin Turbo!
STILL NOT
CONVINCED? READ ON! >>>>>>
ALFA
CALLAWAY HISTORY
According
to the late Pat Braden, who perhaps is the most
well known GURU, expert and connossieur of Alfa Romeos, "The
few Twin-Turbos built are EXTREMELY DESIREABLE...
and can only APPRECIATE in the future. If there
is a modern counterpart to the fabled Alfa Romeo 6C1750 Gran Sport,
the Alfa Callaway Twin Turbo GTV6 is it." Amazing words
from an amazing man, whose articles and words often have changed
the entire market value of numerous significant and historical pedigree
cars. LEARN MORE
HERE.
CAR & DRIVER
MAGAZINE ARTICLE - OCTOBER 1985
Callaway Twin
Turbo GTV6 (Road Test)
The world of after-market
specialty cars and automotive speed parts is slowly entering a new
era. Caught between increasing pressures on the murky automotive
gray market and the spread of state emissions inspections, many
of the current paragons of automotive achievement will soon disappear.
And we can't say that we'll be heartbroken to see some of them go.
Not that we stand foursquare behind the EPA regulations, but we've
tested all too many cars whose low-tech emissions devices have weakened
their performance, compromised their reliability, and encouraged
their owners to remove them and risk running afoul of the law. In
this day of sophisticated engine-management systems and computer
controls, compliance and performance need not be conflicting goals.
Our point is well made by a special Alfa Romeo GTV6 modified by
Callaway Turbosystems of Old Lyme, Connecticut.
'The
Alfa's stock 154-bhp, 2.5-liter engine has been transformed into
a hyperthyroid state by the addition of twin turbochargers and intercoolers.
The resulting 230 bhp can hurl the Twin Turbo Alfa from 0 to 60
mph in a mere 5.9 seconds and slingshot it through the quarter-mile
in 14.3 seconds at 98 mph. (In comparison, the standard GTV6 we
tested last May reached 60 in 8.2 seconds, the quarter-mile mark
in 16.1 seconds at 82 mph.) Top speed is limited to 140 mph by the
6300-rpm redline (a 10 mph improvement), though the engine will
willingly pull well past that figure. That's enough performance
to let the TwinTurbo Alfa keep pace with some of the quickest cars
in the country. But the key difference between this car and most
similarly modified machines is that the Alfa won't get its builder
into trouble with the EPA.

The Callaway people have taken great pains to pacify the government
by maintaining a clean exhaust while generating this elevated power.
As hard as this is to achieve technically, it's even harder to achieve
officially, because the emissions bureaucracy has no formal procedures
for certifying aftermarket engine modifications. Callaway's engineers,
however, went the extra mile to demonstrate to the EPA that their
car was clean and their hearts were pure.
The first step
was to design a turbo system that preserved the stock emissions
controls yet still worked double time to pump out the ponies. Generating
the power was the
easy part. A maximum of 10.0 psi of boost is produced by two IHI
RHB5 turbochargers, one mounted beside each of the V-6's cylinder
heads. The two turbo’s inhale through the Alfa's stock Bosch
L-jetronic fuel-injection system, and each blows its compressed
output through a BMW 318i throttle body into an air-to-air intercooler.
The two intercoolers are welded to a plenum chamber above the engine
that feeds the stock intake runners. A Callaway Microfueler is connected
to each throttle body to supply the additional fueldemanded by the
engine's voracious appetite during high-boost conditions. A fabricated
stainless-steel exhaust manifold feeds and supports each turbocharger.
Downstream of the turbos,
the exhaust gases are directed to the original catalytic converter
and exhaust system via heavily insulated plumbing. The insulation
is very important because it retains the heat needed to warm the
catalyst quickly to operating temperature (a critical requirement
in the EPA's cold-start emissions test). This plumbing also houses
the stock oxygen sensor, which keeps the air-fuel ratio in the optimal
range for the catalyst. The only internal change is a reduction
of the compression ratio from 9.0 to 7.6:1, which was accomplished
by disassembling the engine and trimming the piston crowns on one
of Callaway's numerically controlled milling machines. Since all
of the stock fuel and ignition calibrations are unchanged and the
emissions components operate normally, the turbocharged engine runs
very much like the standard one until the boost comes in. Consequently,
it has no problem passing the emissions tests. The difficulty was
in proving it to the government.
To avoid any suspicion
of tampering, Callaway contracted with an EPA-approved laboratory
to perform the work. The lab started by installing the turbo conversion
on a new GI'V6 and accumulating the 4000 miles required for normal
EPA certification tests, following an approved driving schedule.
The car was then run through an emissions test, and the results
were compared with those of a standard GTV6. That meant dealing
with emissions considerably lower than the nominal standards, because
production cars are engineered with allowances both for the deterioration
of their emissions controls over 50,000 miles and for car-to-car
variability. The Callaway Turbo Alfa produced no more emissions
than the stock car, and the entire process was carefully documented
for submission to the EPA. Because there is no official procedure
for aftermarket modifications, the EPA did not formally certify
the car. However, the agency did agree that Callaway's approach
provides a reasonable basis for assuming that the emissions controls
of his Twin Turbo Alfas have not been tampered with. For prospective
owners, what this means is that the EPA is not likely to come down
on them, and that their Alfas should be able to pass state-run emissions
tests with flying colors.
The one fly in the ointment
is the California Air resources Board, which has its own procedures.
Since California is such a large market, Callaway is now hard at
work on satisfying the CARB's zealous air police. One reason for
these extensive compliance measures is that Callaway intends to
sell the cars through Alfa Romeo dealers. In fact, the program was
initiated bv Alfa's American distributor in mid- 1983 to give the
company's flagging U.S. sales a shot in the arm. The original intention
was to sell the car as a regular Alfa model, but this plan was scuttled
by the parent company in Italv, which was uncomfortable with the
notion of a modified car being sold under its banner. Instead, Callawav
Turbosvstems is buying the cars wholesale from Alfa, modifying them,
and then marketing them through selected Alfa dealerships as Callawav
Twin Turbos. Still, the Alfa connection bestows a certain legitimacy
on the project,
At Alfas behest, two
of' the modified engines were run through the factorv's standard
200-hour dynamometer durability test, and five prototypes have been
flogged mercilessly to uncover any weaknesses. And just like any
proper new car, each 'I'win Turbo comes with a warrantv supplied
bv Callawav, it's good for twelve months or 12,000 miles. Furthermore,
each dealer will be required to buy three cars at a time to prove
that its interest in the Twin Turbo is serious. Such practicalities
may reassure a potential buyer, but the sale will be clinched by
the marvelous engine. The beauty of this turbo transformation is
not only the enormous power it yields but also the ease with which
that power is generated. Boost is available as low as 1500 rpm.
Bv 2500, full pressure is buffing on the piston crowns, so constant
shifting isn't needed to keep the engine on the boil.
This characteristic combines
with the low standard gearing to give the Twin -Turbo the feel of
a sprinter: it seems ever eager to run faster. Even in fifth, throttle
response is virtually instantaneous; a driver could make a convincing
case that a 5.0-titer V-8 is under the hood. Indeed, there are few
visual clues to the contrary: the standard hood bulge has been replaced
by a bold hood scoop to feed the intercoolers, subtle pinstripes
adorn the car's flanks, and the rear side windows carry "Callaway
'I'win Turbo" logos. Inside, the only giveaway is a boost gauge
under the dash. Our test car was also equipped with optional BBS
three-piece modular wheels, 205/55VR-16 Goodyear Eagle VR tires,
and a rear spoiler. Even though the changes are minimal, the G'I'V6
chassis has little trouble dealing with the newfound 76 bhp.
One reason is the traditional
Alfa understeer, which helps keep the car from getting twitchy when
the boost comes in. With 230, bhp on hand, though, tail-out drifts
are inevitable if you keep your foot down. Fortunately, the big
Goodyears break away and recover progressively; they improve cornering
gnp as well, from the stocker's 0.75 g to 0.79 g. The steering effort,
however, is a bit heavier, and the Twin Turbo doesn't track as truly
over rough pavement as the stock car. Only at slow speeds does the
chassis lose out to the boosted engine. A heavy foot in a tight
turn will light up the inside rear wheel. A hard launch will produce
so much wheel hop that you'll think the differential is being hammered
through the floorpan.
The stocker also suffers
from both problems, but they warrant extra care with the Twin Turbo.
Under most conditions, though, the Twin Turbo G-fV6 is no more demanding
than the standard car. Preserving the engine. calibrations has also
preserved the Alfa's non temperamental nature, and the turbo car
need not be driven in the fire-breathing mode at all times. That's
important, because the Twin Turbo is meant to be a real car, not
a hyper-expensive week-end toy. In fact, the basic car will sell
for just under $24,000, and even a heavy option load will add only
another three grand to the ticket. That's not cheap, but it's in
the ballpark with the strong-selling Porsche 944 and Chevrolet Corvette.
The Callaway people hope
that this Italian-American alternative to Porsche and Corvette will
draw enough customers to meet their sales goal of between 100 and
200 cars a year. We do too, not only because we'd like to see a
couple hundred more interesting cars in the world, but also because
this car's success might encourage the legal approach to the high-performance
business. And that would enhance the chances that cars like this
will still be allowed into the market in the years to come.
ORIGINAL
OEM CRITICAL STATS (FROM THE CALLAWAY ALFA ROMEO BROCHURE)
Vehicle type: front-engine,
rear-wheel-drive, 2 + 2-passenger 3-door coupe
Price as tested: $27,234
Options on test car:
............base Callaway Twin Turbo Alfa Romeo
GTV6. $23,994; BOS 3-piece wheels and Goodyear Eagle
VR tires, $2095; leather interior, $750; rear spoiler, $395.
Standard accessories: power windows, A/C, tilt steering, rear defroster
Sound system: none
ENGINE
Type ..........................................
twin-turbgcharged and intercooled V-6, aluminum block and heads
Bore x stroke ..............................3.46 x 2.69 in, 88.0
x 68.3mm
Displacement ............................152 cu in, 2492cc
Compression ratio ....................7.6:1
Fuel system .............................. Bosch L-Jetronic fuel
injection
Emissions controls ..................3-way catalytic converter,
feedback fuel-air-ratio control
Turbochargers .........................2, IHI RHB5
Waste gates..............................integral
Maximum boost pressure ......10.0 psi
Valve gear ................................belt-driven single overhead
cams
Power ........................................(SAE net) 230 bhp
@ 5500 rpm
Torque.......................................(SAE net) 245 lb-ft
@ 2500 rpm Redline 6300 rpm
DRIVETRAIN
Transmission 5-speed
Final-drive ratio 4.10:1
Gear.......... Ratio.......... Mph/1000 rpm .....Max. test speed
1 .........................3.50 ............5.0 ..........................31
mph (6300 rpm)
11 .......................1.96 ............8.9 ..........................56
mph (6300 rpm)
III .......................1.26 ............13.8 ........................87
mph (6300 rpm)
IV .......................0.95 ............18.3 ........................115
mph (6300 rpm)
v .........................0.78 ............22.3 ........................140
mph (6300 rpm)
DIMENSIONS AND CAPACITIES
Wheelbase ........................94.5
in
Track, F/R ..........................54.0/53.2 in
Length . . ........................... 171.2 in
Width ..................................65.5 in
Height .................................52.4 in
Frontal are...........................20.0 sq ft
Curb weight .......................2878 lb
Weight distribution, F/R..51.2/48.8%
Fuel capacity .....................17.0 gal
CHASSIS/BODY
Type unit construction
Body material welded steel Stampings
INTERIOR
SAE volume, front seat
............44 cu ft
rear seat:..................................... 31 cu ft
trunk space v................................7 cu ft
Front seats .................................bucket
Seat adjustments fore and aft, seatback angie
General comfort poor fair good excellent
Fore-and-aft support poor fair good excellent
Lateral support poor fair good excellent
SUSPENSION
F:... ind, unequal-length
control arms, torsion bars, anti-roll bar
R: ..de Dion rigid axle integral with 2 diagonal trailing arms,
transverse Watt linkage, coil springs, anti-roll bar
STEERING
Type ...........................
......................... rack and -pinion
Turns lock-to-lock ...............................3.7
Turning circle curb-to-curb ................32.8 ft
BRAKES
F:.................................
10.5 x 0.9-in vented disc
R.................................: 9.8 x 0.4-in disc
Power assist vacuum
WHEELS AND TIRES
Wheel size .....................7.0
x 16 in
Tires ...............................Goodyear Eagle VR55, 205/55VR-16
ACCELERATION ................................Seconds
Zero to 30 mph .....................................2.0
.............40 mph ..................................... 3.2
.............50 mph ..................................... 4.3
.............60 mph ..................................... 5.9
.............70 mph ..................................... 7.5
.............80 mph ..................................... 9.5
.............90 mph ..................................... 12.2
.............100 mph ................................... 14.9
Top-gear passing time, 30-50 mph .....................................8.0
.........................................50-70 mph .....................................6.1
Standing 1/4 mile .....................................14.3 sec
@ 98 mph
Top speed ................................................140 mph
BRAKING
70-0 mph @ impending
lockup ............179 ft
Modulation .............................................poor fair
good excellent
Fade ......................................................... none
moderate heavy
Front-rear balance ..................................poor fair good
HANDLING
Roadholding, 300-ft-dia
skidpad ..........0.79 g
Understeer ...............................................minimal
moderateate excessive
COAST-DOWN MEASUREMENTS
Road horsepower @ 30 mph .....................................5
hp
.....................................50 mph ....................................13
hp
.....................................70 mph ....................................
31 hp
FUEL ECONOMY
EPA city driving ..........................19
mpg
EPA highway driving ................. 25 mpg
CID observed ...............................21 mpg
INTERIOR SOUND LEVEL
Idle .................................................53
dBA
Full-throttle acceleration .............79 dBA
70-mph cruising ............................73 dBA
70-mph coasting ...........................72 dBA
MY
CALLAWAY DRIVER (ORIGINAL PROTOTYPE) ON THE COVER OF AROC
Stop
dreaming and start driving a true "Fire Breathing Dragon!"
Email me with any questions you still may have.
Looky-Loos, time-wasters and day dreamers need not apply... really
DON'T WASTE MY TIME.
For
more information, visit: http://www.humanatek.com/callaway.htm
Contact: martin@humanatek.com
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